Custom CNC Routers

In order to meet the production flexibility and demand, we have developed multiple custom CNC routers through the years!
  • CAD 3D design

    This was the second version of this milling machine (see v1 below), so we further refined the form factor, working envelope and machine functionalities in this version.
    In this case we also added an automatic toolchanger.

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    While waiting for all the aluminium frame profiles and mechanical parts to arrive, we first produced a fully functional Control box/clauset.

  • Machine bed assembly

    Then began the assembly of the entire machine bed and gantry.

  • Gantry assembly

    Since a proper 3D CAD model was made, the production of the mechanical parts of this machine was relatively straight-forward, taking only a few days of work.

  • Wiring and tubing intsallation

    This milling machine has a full set of capacitive sensors, and cooling systems to guarantee safe and reliable operation.

  • Automatic toolchanger assembly

    The automatic toolchanger (ATC) was further worked out, and custom macros were written for the controller to properly switch out tools and probe their length automatically.

  • Spindle cable management

    Since this is a watercooled ATC spindle, it uses many different hydraulic+ pneumatic tubings and electronic sensor- and driving cables.

  • Large enclosure assembly

    The electronic control box was mated up with the frame so the servo motor movements could be tested for the first time!

  • Machined parts

    The machine can now achieve remarkable precision while processing a wide range of materials like wood, plastics, foams and Aluminium using the 24000rm spindle.

  • Custom 4th rotary axis

    A 4th axis was developed during the development of the turbojet engine, in order to machine some compressor test-blades.

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    During my time while running the Max Climbing company there was a surging demand for wooden training equipment. That's why we set out to develop a heavy dual-spindle CNC router for maximum production capacity!

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    Every aspect of the machine was custom-developed from the ground up with the production requirements in mind.

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    A proper electric clauset including the motion control system was assembled. It houses a variety or circuit breakers, relays, power supplies, pneumatic valves etc.

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    The finished machine could control either a single, or both spindles in tandem. The rear spindle has separate Y- and Z-axis servos, so could be enabled or disabled in demand.

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    Once the front door was installed, the closed box around the machine was invaluable to prevent the workshop from becoming too dusty, while keeping the noise levels down as well.

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    The finished machine has produced many thousands of products without any substantial downtime or issues!